In the complex structure of a motorcycle, the dashboard plays a crucial and pivotal role. It is like a communication bridge between the rider and the vehicle, continuously and accurately conveying the key operation information of the motorcycle. As a highly regarded brand in the motorcycle industry, the dashboards launched by TSZ have stood out among numerous products and won the favor of a large number of riders, thanks to their unique design concepts and advanced cutting-edge technologies.
I. Development History
TSZ has been engaged in the research, development, and production of motorcycles for a long time, and the development process of its dashboards is also a history full of innovation and breakthroughs. In the early days, limited by technical conditions, most TSZ motorcycles were equipped with traditional mechanical dashboards. This kind of dashboard mainly relied on simple mechanical structures to display basic information. For example, the speed was shown through the rotation of mechanical gears, and the mileage was recorded by using mechanical counters. Although the mechanical dashboard had the advantages of a simple structure and high stability, and could work stably in relatively harsh environments, its functional limitations were also quite obvious. It could only provide riders with the most basic data of speed and mileage, and it was difficult to meet the growing riding needs.
With the rapid development and wide application of technology, TSZ keenly grasped the trend of industry change and resolutely stepped into the development stage of electronic dashboards. The introduction of electronic dashboards brought revolutionary changes to the information display of motorcycles. With the help of advanced electronic technology, data such as speed and mileage could be presented more accurately in digital form, greatly improving the readability and accuracy of the data. At the same time, more vehicle operation parameters such as fuel level and water temperature were also included in the display range, allowing riders to have a comprehensive understanding of the real-time status of the vehicle. In addition, the use of electronic displays made the display effect clearer and more intuitive. Whether it was in the bright daytime or the dim night, riders could easily read the information on the dashboard, significantly enhancing the riding experience.
In recent years, under the sweeping wave of intelligence, TSZ has actively made arrangements and invested heavily in the research and development of intelligent dashboards, achieving fruitful results. Take a certain high-performance electric motorcycle launched by TSZ as an example. The intelligent dashboard it is equipped with is really eye-catching. This dashboard adopts a large-sized high-definition full-color display screen, which can not only clearly display various conventional riding data but also deeply integrate a series of advanced intelligent technology functions. For example, through the built-in high-precision sensors and intelligent algorithms, it can realize real-time monitoring of the vehicle’s surrounding environment. When a potential collision risk is detected, the dashboard will immediately issue striking visual and auditory alarms to remind the rider to take timely countermeasures, effectively improving riding safety. In addition, this dashboard also supports seamless connection with smartphones. Riders can remotely control some functions of the vehicle through the mobile phone APP, such as checking the vehicle’s location, remaining battery level, and setting the riding mode, truly realizing the intelligent management of the vehicle.
II. Functional Features
(1) Basic Information Display
- Speed and Mileage: The speedometer on the TSZ motorcycle dashboard can be regarded as an accurate “monitor” of the riding speed. It can display the vehicle’s instant driving speed in real-time and accurately, usually in kilometers per hour (km/h). Whether it is slowly shuttling through the congested streets of a bustling city or galloping freely on an open highway, riders can know the current speed clearly with just a glance at the dashboard, so as to strictly abide by traffic rules and ensure riding safety. The odometer is like a loyal recorder, silently undertaking the important task of recording the cumulative mileage of the motorcycle, with the smallest unit accurate to meters. This data has extremely high reference value for riders. It can not only help riders reasonably plan the vehicle’s maintenance cycle to ensure that the vehicle is always in the best operating condition but also serve as an important basis for evaluating the vehicle’s value during vehicle transactions.
- Fuel and Battery Level: For TSZ motorcycles with fuel power, the fuel gauge is like a “guardian” of the fuel reserve, intuitively and clearly indicating the amount of fuel in the fuel tank, in liters (L). The changes in the scale of the fuel gauge are like a “barometer” of fuel consumption, allowing riders to keep track of the fuel level in the tank at any time, plan the refueling trip in advance, and avoid getting into trouble due to running out of fuel. In TSZ’s electric motorcycle products, the battery level display function plays a crucial role. It shows the remaining battery level of the battery to the rider in the form of a percentage or other intuitive and understandable ways, helping riders to reasonably arrange their trips and find suitable charging facilities in a timely manner, ensuring the smooth progress of the riding process.
(2) Warning and Indicator Lights
- Safety Warning Lights: The TSZ motorcycle dashboard is equipped with a complete set of safety warning light systems, providing all-round protection for riding safety. When the motorcycle turns, the left and right turn signals will clearly convey the turning intention to surrounding vehicles and pedestrians with bright and rhythmic flashing signals, greatly improving the safety during the riding process. The high beam indicator light lights up immediately when the rider turns on the high beam, not only reminding the rider of the usage status of their own lights but also enabling surrounding traffic participants to notice it in time, effectively avoiding traffic accidents caused by light problems. In addition, a series of important warning lights such as the oil pressure warning light, engine fault warning light, and charging system warning light are like the “guardians” of the vehicle’s health, constantly monitoring the operation status of each system of the vehicle. Once these warning lights light up, it means that there may be abnormalities in the corresponding systems of the vehicle, and the rider needs to take immediate action, such as parking for inspection or sending it for repair in time, to prevent the failure from worsening further.
- Unique Warning Functions: Some high-end models or specific models of TSZ are also equipped with very distinctive warning functions. For example, some models are equipped with an advanced overspeed alarm system. Through high-precision speed sensors and preset speed limits, when the vehicle’s driving speed exceeds the set speed limit, the dashboard will quickly issue a warning signal to remind the rider to pay attention to controlling the speed and avoid traffic violations and safety accidents caused by overspeed. In addition, some models with intelligent driving assistance functions are also equipped with a collision warning system. This system uses sensors such as millimeter-wave radars and cameras to monitor the road conditions and obstacle information in front of the vehicle in real-time. When a potential collision risk is detected, it will timely remind the rider to take braking or evasion measures through the warning icons and sound alarms on the dashboard, effectively reducing the probability of collision accidents.
(3) Intelligent Interaction Functions (Some Models)
- Multifunctional Operation Interface: The intelligent dashboards of some TSZ motorcycles are equipped with a simple and easy-to-use multifunctional operation interface, providing riders with a convenient operation experience. Riders can easily switch and set various functions through the physical buttons on the dashboard or touch operations (if the touch function is supported). For example, they can freely switch between different riding modes to adapt to different road conditions and driving needs; flexibly adjust the display brightness and contrast of the dashboard according to the changes in ambient light to ensure that the information can be clearly read in any situation; and also adjust some personalized settings of the vehicle, such as the flashing frequency of the turn signals and the volume of the warning sound, to meet the personalized needs of riders.
- Interconnection Function: With the vigorous development of the Internet of Things technology, TSZ has actively explored the interconnection function of motorcycle dashboards, bringing a more intelligent and convenient riding experience to riders. The dashboards of some models can achieve seamless connection with smart devices such as smartphones, and realize data sharing and interaction through specially developed APPs. Riders can directly view the navigation information on their smartphones on the dashboard without having to look down at the phone frequently, greatly improving the safety and convenience during the riding process. At the same time, through the interconnection function, riders can also obtain various status information of the vehicle in real-time, such as battery level, tire pressure, and vehicle location, and realize remote monitoring and management of the vehicle. In addition, some models also support intelligent voice interaction functions. Riders can control some functions of the dashboard through voice commands, such as answering calls, playing music, and querying navigation, truly achieving the convenient operation of “hands-free”.
III. Common Faults and Repairs
(1) Pointer Faults
- The Pointer Does Not Move or Swings Abnormally: When the pointer of the TSZ motorcycle dashboard does not move or swings irregularly, it is very likely that the terminal is loose or the resistance coil of the sensor is broken. In this case, it is recommended that the rider send the vehicle to a professional maintenance station, and experienced maintenance personnel will conduct a detailed inspection using professional tools. The maintenance personnel will first carefully check the connection of the terminal to ensure its firmness and reliability. If the terminal is normal, they will further detect the resistance coil of the sensor to check if there are any disconnections or short circuits. If it is determined that it is a sensor fault, for some people with certain maintenance capabilities, they can try to carefully remove the sensor and check if the internal solder joints are loose. If the solder joints are loose, they can be repaired by re-soldering; but if the sensor is seriously damaged, in order to ensure the normal operation of the dashboard and the accuracy of data display, a brand-new sensor usually needs to be replaced.
- The Fuel Gauge Pointer Is Abnormal: If the fuel gauge pointer is abnormal, such as inaccurate indication, jamming, or inability to return to zero, it is most likely caused by poor contact of the sliding rheostat of the fuel level sensor. Since the repair of the fuel level sensor requires professional tools and a high level of technical expertise, and improper operation may cause further damage to the vehicle, it is not recommended that riders repair it by themselves. It is recommended that riders send the vehicle to a professional TSZ motorcycle repair point, and professional technicians will conduct a comprehensive inspection and repair. After determining that it is a fuel level sensor fault, technicians generally choose to replace the entire sensor to ensure that the fuel gauge can accurately reflect the amount of fuel in the fuel tank.
(2) Display Faults
- The Dashboard Does Not Light Up: The dashboard not lighting up is a relatively common fault that may be caused by a variety of reasons. First, the rider can check whether the key switch is in good contact by themselves. They can try to gently rotate the key several times to see if the dashboard can return to normal display. If the problem still exists, it may be that the battery is out of power. At this time, the rider can use the DC gear of a multimeter to measure the battery voltage. If the power is found to be insufficient, the battery should be charged in time. Usually, the dashboard can light up again after charging. In addition, poor wiring contact or open circuit is also a common cause of the dashboard not lighting up. When repairing, the maintenance personnel will carefully check whether the dashboard plug is tightly connected. If there is poor contact, they can try to unplug and plug the wiring harness interface tightly again to see if the fault can be repaired. If after investigation, it is determined that it is a fault of the light-emitting tube, then a new light-emitting tube needs to be replaced to restore the display function of the dashboard. It should be noted that the wiring of the motorcycle is exposed for a long time and is likely to be affected by the external environment and suffer from aging and wear. Therefore, in daily use, riders should regularly check the condition of the wiring harness. Once serious wear is found, it must be replaced in a timely manner to ensure the normal operation of the vehicle’s electrical system and riding safety.
- Display Error or Blur: When the dashboard has problems such as displaying error information or being blurred, it may be that the display screen itself has a fault or there are problems with the relevant circuit. If the vehicle is still within the warranty period, the rider can directly contact the after-sales service of the TSZ manufacturer, and the manufacturer will arrange professional personnel for after-sales repair or replacement of relevant components. If the vehicle is out of the warranty period, the rider can choose to send the vehicle to a professional motorcycle repair shop for inspection and repair. The maintenance personnel usually use professional tools, such as a multimeter, to conduct a comprehensive inspection of the circuit to find the fault point and carry out accurate repair. If it is determined that it is a display screen fault, it may be necessary to replace the display screen or carry out professional maintenance treatment on the display screen according to the specific situation. For example, if the driving chip of the display screen is damaged, it can be repaired by replacing the driving chip; if there is a problem with the liquid crystal panel of the display screen, then the entire display screen may need to be replaced.
IV. Replacement Key Points
(1) Preparation Work
Before replacing the TSZ motorcycle dashboard, sufficient and meticulous preparation work is the key to ensuring the smooth progress of the replacement process. First of all, a complete set of tools should be prepared, such as screwdrivers, wrenches, pliers, etc. of various specifications, which will be used for disassembling and installing relevant components. At the same time, it is necessary to ensure that the newly purchased dashboard is completely compatible with the TSZ motorcycle model being ridden. For different TSZ motorcycle models, the interface type, size, and functional configuration of the dashboard may all vary. If the new dashboard is not compatible with the model, not only will there be many difficulties during the installation process, but it may even lead to the situation where the dashboard cannot work properly after installation and cannot accurately display the vehicle information. Therefore, when purchasing a new dashboard, it is necessary to carefully check the model information. If necessary, you can consult the TSZ dealer or professional motorcycle maintenance personnel to ensure the compatibility of the selected dashboard. In addition, you can also consult relevant maintenance manuals or online tutorials in advance to understand the specific steps and precautions for replacing the dashboard and have a clear idea in mind.
(2) Replacement Steps
- Turn Off the Motorcycle Power: This is the first and crucial step in replacing the dashboard. Turning off the power can effectively prevent accidents such as circuit short circuits during the operation, ensuring personal safety and the safety of the vehicle’s electrical system. After turning off the power, it is recommended to wait for a period of time to allow the vehicle’s electrical system to fully discharge and avoid the impact of residual charges on subsequent operations.
- Remove the Front Panel of the Motorcycle: Use a screwdriver to carefully remove the front panel of the motorcycle. These panels are generally fixed to the vehicle body with screws or clips. During the removal process, special attention should be paid to saving the removed screws and clips to avoid loss, because these parts will still be needed when installing the new dashboard later. At the same time, pay attention to the order and method of removal to avoid damaging the panel due to improper force. For some screws or clips that are deeply hidden, some auxiliary tools such as a flashlight and tweezers may be needed to operate better.
- Pull Out the Dashboard Wire Plug: After finding the wire plug connected to the dashboard, gently pull out the plug with appropriate force. Be particularly careful during the operation to avoid damaging the plug or the wiring due to excessive force, because these wire plugs and wiring are relatively fragile, and once damaged, they may affect the normal installation and use of the dashboard. Before pulling out the plug, you can first observe the connection method of the plug and make marks so that it can be correctly connected when installing the new dashboard.
- Remove the Screws Fixing the Dashboard: Use a wrench or screwdriver to remove the screws fixing the dashboard one by one, and properly place these screws. The specifications and quantity of these screws vary depending on the model. During the removal process, attention should be paid to recording them so that the operation can be carried out accurately when installing the new dashboard later. At the same time, pay attention to the tightening torque of the screws to avoid problems such as the dashboard not being firmly installed or other issues caused by the screws being too tight or too loose during installation.
- Install the New Dashboard: After carefully taking out the old dashboard, put the new dashboard in the original position, and then use the previously removed screws to fix the new dashboard. During the fixing process, make sure that the screws are tightened so that the dashboard is firmly installed to avoid shaking or loosening during the vehicle’s driving. At the same time, pay attention to the installation direction and position of the dashboard to ensure its good cooperation with surrounding components and not affect the normal use and appearance of the vehicle.
- Connect the Wire Plug: Reinsert the previously pulled-out wire plug into the interface of the new dashboard, and make sure that the plug is inserted tightly when inserting to ensure the normal connection of the circuit. If the plug is not tightly connected, it may lead to unstable display of the dashboard or the inability to use some functions properly. After connecting the plug, you can check the connection of the plug again to ensure its firmness and reliability. At the same time, pay attention not to let the wires be squeezed or pulled to avoid causing damage to the wiring.
- Install the Front Panel: Finally, reinstall the removed front panel of the motorcycle back to its original position, ensuring that it is firmly installed without any looseness. During the installation process, pay attention to the alignment of the panel and the correct installation of the clips to ensure the integrity of the motorcycle’s appearance and overall aesthetics. When installing the panel, you can first align one side of the panel, and then gradually install the other side in place to ensure that the panel is installed smoothly. After the installation is completed, you can gently shake the panel to check if it is firmly installed.
(3) Precautions
During the process of replacing the TSZ motorcycle dashboard, various problems may be encountered. If it is found that the newly purchased dashboard is not compatible with the motorcycle model, that is, there is a situation of parts mismatch, the installation operation needs to be stopped immediately, the model should be reconfirmed, and a dashboard that is completely compatible with the model should be purchased. Wiring connection problems are also relatively common. For example, if the plug is not inserted tightly or the wiring is damaged during the disassembly process, it may lead to the situation where the dashboard cannot display properly. In this case, the plug should be carefully inserted tightly again, and whether the wiring is damaged, broken, etc. should be checked. If the wiring is found to be damaged, the damaged part of the wiring should be repaired or replaced in a timely manner. In addition, when removing the screws, if the screws are accidentally lost or damaged, screws of the same specification should be found as soon as possible for replacement to ensure the firm installation of the dashboard. When reinstalling the panel, if the installation is not proper, it will not only affect the appearance of the motorcycle but may also have a certain impact on the vehicle’s aerodynamic performance